INTEGRADDE

Intelligent data-driven pipeline for the manufacturing of certified metal parts through Direct Energy Deposition processes
Código da Operação: Grant agreement no. 820776

Duração

01/10/2018 - 30/09/2022

Apresentação

Referência: GA_820776_INTEGRADDE

Acrónimo: INTEGRADDE

Área Científica: Industrial sectoral change

Síntese do Projeto: The industrialisation of Additive Manufacturing (AM) requires a holistic data manThe industrialisation of Additive Manufacturing (AM) requires a holistic data management and integrated automation. INTEGRADDE aims to develop an endtoend Digital Manufacturing solution, enabling a cybersecured bidirectional dataflow for a seamless integration across the entire AM chain.

The goal is to develop a new manufacturing methodology capable of ensuring the manufacturability, reliability and quality of a target metal component from initial product design via Direct Energy Deposition (DED) technologies, implementing a zerodefect manufacturing approach ensuring robustness, stability and repeatibility of the process. To achieve this aim, INTEGRADDE addresses following key innovations:

  • Development of an intelligent data-driven AM pipeline.
  • Combination of automatic topology optimisation algorithms for design, multi-scale process modelling, automated hardwareindependent process planning, online control and distributed NDT for the manufacturing of certified metal parts.
  • A self-adaptive control is adopted focused on the implementation of non-propagation of defects strategy. Moreover, Data Analytics will provide a continuous refinement by acquiring process knowledge to assist in the manufacturing of new metal components, improving right-first-time production by adopting a mass customization approach
  • Cybersecurity ensures data integrity along the AM workflow, providing a novel manufacturing methodology for the certification of metal AM parts.

INTEGRADDE implements a twofold deployment approach for the pilot lines: both in application-driven at five industrial endusers (steel, tooling, aeronautics, and construction) and open-pilot networks at RTOs already owning AM infrastructure (AIMEN, IREPA, CEA, WEST). This will allow a continuous validation and deployment of specific developments towards industrialization, boosting definitive uptake of AM in EU metalworking sector

Investigador Responsável: Pedro Mariano Simões Neto

Programa de Financiamento: H2020 - Industrial Leadership

Instituição Financiadora: European Comission

Data de início: 01/10/2018

Data de conclusão: 30/09/2022

Instituições participantes no Projeto:

  • Asociacion De Investigacion Metalurgica Del Noroeste (proponente)
  • Limitstate Limited
  • The University Of Sheffield
  • Esi Software Germany Gmbh
  • Atos Spain
  • Commissariat A L Energie Atomique Et Aux Energies Alternatives
  • Institut De Recherche Technologique Jules Verne
  • Mx3d B.V.
  • Loiretech Mauves
  • Fundingbox Accelerator Sp Zoo
  • Imperial College Of Science Technology And Medicine
  • Bureau Veritas Services
  • Indust Recherch Procedes Applicat Laser Association Irepa Laser
  • Hogskolan Vast
  • New Infrared Technologies Sl
  • Airgrup, S.L.
  • Din Deutsches Institut Fuer Normung E.V.
  • Arcelormittal Innovacion Investigacion E Inversion Sl
  • Universidade de Coimbra
  • Datapixel Sl
  • Corda Orodjarna D.O.O.
  • Dgh Robotica, Automatizacion Y Mantenimiento Industrial Sa
  • Panepistimio Patron
  • Brunel University London
  • Prima Electro Spa

Custo total elegível (EUR): 277875€

Apoio financeiro da UE: 277875€

Técnico do Projeto: Paula Alexandra Gonçalves Lopes

Contacto: 239247024